鉛管整形線

Lead pipe shaping line

 

一、設備用途machine application

本設備用于實現汽車鉛管的外形加工。通過鉛管料盤自動拆垛、料盤自動定位、機器人自動為沖床上料、桁架機械手為沖床自動下料、桁架機械手為切底、車削、滾壓工位自動上下料，實現毛坯鉛管的外形加工。

This equipment is used to achieve the contour processing of automotive lead acid battery lead pipes. By automatically dismantling the stack of the lead pipe material tray, positioning the material tray, loading the punch with a robot, unloading the punch with a truss manipulator, and loading and unloading at the bottom cutting, turning, and rolling stations with a truss manipulator, the contour processing of the blank lead pipe is achieved.

 

二、設備構成machine composition

料盤上料器、六軸機器人、沖壓機床（含沖模）、桁架搬運機械手、整形機構與臺架、除塵、碼垛、伺服電控等機構組成。

The material tray feeder, six axis robot, punching machine tool (including punching die), truss handling manipulator, shaping mechanism and platform, dust removal, stacking, servo electric control and other mechanisms are composed.

 

三、性能特點 features

1）節拍13S/兩個鉛管；speed:13S per 2 lead pipes

2）設備重復定位精度高于0.1mm；The repeated positioning accuracy of the equipment is higher than 0.1mm;

3）（采用什么方式）上料器作業定位良好、作業穩定；(What method is used) The feeding machine has good positioning and stable operation;

4）桁架機械手一體式組裝線軌，行列機械手采用斜齒輪斜齒條傳動結構，無齒隙運行抓取不晃動；The truss robotic arm integrates the assembly line rail, and the row and column robotic arms adopt a helical gear and rack transmission structure, which operates without backlash and grasps without shaking;

5）鉛管抓取模組具備XYZ三個方向上的伺服軸三坐標移動功能，抓手運行穩定可靠。The lead pipe gripping module has servo axis three coordinate movement function in three directions of XYZ, ensuring stable and reliable operation of the gripper.

6）所有抓手均采用兩個獨立氣動抓手夾取的方式；All grippers are gripped by two independent pneumatic grippers;

7）按照鉛管產品要求整形分為切底、車削、滾壓等工序，分別完成沖后鉛管頂端面的平切、沖后外圓及槽等的車削及防脫倒角部位的滾壓等工作；According to the requirements of lead pipe products, shaping is divided into processes such as bottom cutting, turning, and rolling, which respectively complete the flat cutting of the top end face of the punched lead pipe, the turning of the outer circle and groove after punching, and the rolling of the anti detachment chamfer parts;

8）整形各工序整合在獨立機架上，裝配精度高，穩定性好，經整形后的鉛管表觀質量好，尺寸穩定，能夠滿足產品的尺寸及表面精度要求；The various shaping processes are integrated on an independent rack, with high assembly accuracy and good stability. After shaping, the appearance quality of the lead pipe is good, and the size is stable, which can meet the requirements of product size and surface accuracy;

9）各工作機構進給導向均采用高精度線軌完成，用伺服電機驅動滾珠絲杠完成車刀及滾輪的進給，加工穩定性好；The feed guidance of each working mechanism is completed using high-precision wire rails, and the servo motor is used to drive the ball screw to complete the feed of the turning tool and roller, with good processing stability;

10）換型方便，通過簡單地更換專用車刀、滾輪和抓手，即可完成不同型號鉛管的加工；Easy to change models, different types of lead pipes can be processed by simply replacing specialized turning tools, rollers, and grippers;

11）設備設置整線暫停、急停按鈕，暫?；蚣蓖０粹o按下后整線設備均停止作業；The equipment is equipped with pause and emergency stop buttons for the entire line. After the pause or emergency stop button is pressed, the entire line equipment stops working;

12）設備尺寸machine size 

QGX-I：4500*1500*1800    

QGX-II：

 

四、設備型號machine model

型號model	組成composition	生產效率efficiency	總功率total power	用工labor	備注remark
QGX-I	桁架搬運機械手、整形機構與臺架、除塵、碼垛、伺服電控	13S/兩個鉛管13S / twin lead pipes	9KW	1.5人/臺people/machine
QGX-II	料盤上料器、六軸機器人、沖壓機床（含沖模）、桁架搬運機械手、整形機構與臺架、除塵、碼垛、伺服電控	13S/兩個鉛管 13S / twin lead pipes	30KW（含沖床15KW）(include 15KWpunching machine )	0.5人/臺	可選配鉛管澆鑄機 lead pipe casting machine optional